Pilot light keeps going out: causes and solutions

We understand the worry when your pilot light keeps going out and your gas water heater or furnace won’t supply heat. Today we explain what that signal usually means, what simple checks you can do safely at home, and when to call in professional help.

Many repeat outages trace to basic reasons: interruptions in the gas feed, draughts, a dirty thermocouple, blocked pilot orifice or a sticky valve. A steady blue flame shows correct combustion; a yellow or orange flame warns of poor efficiency and carbon monoxide risk.

We outline safe relight steps for typical gas storage water heaters and older furnaces, including holding the control for 20–30 seconds so the thermocouple senses the flame. If you detect a gas smell, water ingress or continual failure, stop and get help.

OnCall Emergency Plumbers are Melbourne-based, available 24/7 for emergency plumbing, blocked drains, burst pipes and leak fixes. Call us on 1800 571 216 for prompt, affordable service with quality parts.

Key Takeaways

  • Repeat outages often come from gas supply interruptions, draughts or a dirty thermocouple.
  • A steady blue flame is normal; yellow/orange indicates unsafe combustion.
  • Safe relight: set to “Pilot”, ignite and hold 20–30 seconds before switching to “On”.
  • Stop and call a pro if you smell gas, see water ingress, or the flame won’t stay lit.
  • Seasonal servicing and shielding units from wind help improve efficiency and prevent issues.
  • For urgent help in Melbourne ring OnCall Emergency Plumbers 24/7 on 1800 571 216.

Why your pilot light matters and what to check first

That tiny continuous flame does a big job: it readies your heater to ignite the main burner so you get reliable hot water and heat.

Start with simple safety checks. Verify your gas supply is on at the meter or LPG bottles and that the appliance gas valve and control are set correctly. Check that access covers are fitted and nothing blocks the air intake.

Look through the sight glass to see if the pilot lights at all. If it fails to ignite, the issue may be fuel supply, ignition fault or a blocked orifice. If it lights but won’t hold, a faulty thermocouple, restricted airflow or kinked tube are common reasons.

  • Confirm meter/bottle and appliance valves are open.
  • Ensure covers and vents are clear of debris and draughts.
  • Watch flame colour — a steady blue is healthy for gas appliances.

If these checks don’t fix the problem, or you’re unsure whether your system even uses a standing flame, we can assess it quickly. For prompt, 24/7 help across Melbourne call us on 1800 571 216 or arrange a service for water heater pilot repairs.

Safety first in Australia: gas, licensing and when to stop

Gas safety is non-negotiable in Australian homes, so we always prioritise shutting down an appliance at the first sign of trouble.

Smell gas or see a yellow/orange flame? Shut down and call us

If you smell gas, turn off the supply at the meter or bottle, ventilate the area and avoid switches or naked flames. Step outside and call for help.

  • Do not attempt relighting if there is any persistent smell or an abnormal flame colour.
  • Wait at least 3–5 minutes after switching gas off to let any residual gas clear before considering any action.
  • Never bypass safety devices or force a valve open; that creates more risk than a quick call.

Australian law requires licensed gasfitters for installation, alterations and servicing. This protects your home, maintains warranties and ensures insurance compliance.

Risk Immediate Action When to call professionals
Gas smell Turn off at meter, ventilate, evacuate Always call emergency services and a licensed gasfitter
Yellow/orange flame Shut appliance down Arrange same-day inspection and repairs
Water or corrosion on unit Isolate gas and power Call us for diagnostics and safe replacement

We operate 24/7 across Melbourne with experienced technicians, quality parts from reputable brands and fair pricing. If you need urgent support today call 1800 571 216 or check our frequently asked questions.

pilot light keeps going out: common causes and quick diagnostics

When the flame won’t stay lit, common culprits are simple to check before we call a technician. We run quick diagnostics to find the likely reasons and act safely.

Gas supply and valve position

Check LPG bottles for emptiness or regulator changeover. For mains gas, confirm the meter and appliance gas valve are open so there is enough gas.

Wind, drafts and poor venting

Outdoor units can be blown out by gusts or starved by blocked vents. Secure covers and clear nearby debris to reduce draughts.

Water, debris and corrosion

Heavy rain, flooding or garden matter can wet the pilot area or corrode parts. Keep the base clear and divert runoff away from the heater.

Thermocouple, valve and tube faults

A dirty or misaligned thermocouple often won’t hold the valve open. Kinked or blocked pilot tubes and failing gas control valves also stop steady operation.

Cause Quick diagnostic Immediate action
Interrupted gas supply No ignition or very weak flame Check bottles/regulator and meter; open appliance valve
Wind / poor venting Flame blows out in wind Secure covers, clear vents, reposition if safe
Water / debris ingress Damp or corroded pilot area Dry area, clear debris, call for service if corroded
Thermocouple / valve / tube Irrational extinguish after 20–30s Do not force; arrange professional inspection

We can diagnose these causes on-site across Melbourne 24/7. We use reputable-brand parts and fair pricing. Call us on 1800 571 216 for urgent assistance.

How to safely relight a pilot light on common heaters

Relighting a small standing flame correctly makes the difference between a quick fix and a follow-up service call.

Detailed close-up photograph of a gas water heater's pilot light being relighted, illuminated by the blue flame, with a hand carefully igniting a long match or barbecue lighter. The water heater is placed in a well-lit, clean utility room or basement setting, with a neutral, softly-textured background. The scene conveys a sense of focus, safety, and technical precision, highlighting the steps involved in relighting a pilot light on a common household appliance.

  1. Turn the thermostat down and set the gas to Off. Wait 3–5 minutes for any residual gas to disperse.
  2. Set the control to “Pilot”, press and hold the reset/gas button, then use the igniter until you see a steady blue heater pilot light through the sight glass.
  3. Keep holding for 20–30 seconds so the thermocouple heats and the pilot light stay is achieved.
  4. Turn the gas control valve to On, restore your desired temperature and confirm the main burner fires after a short delay.

Furnace or boiler relight and timing

The procedure is similar for a furnace or boiler. Turn the gas off, wait, access the pilot, set to Pilot and ignite. Hold the button for about 30 seconds to warm the thermocouple before switching to On.

If your unit lacks a piezo igniter, use a long lighter while holding the control in Pilot, and follow the manual for clearances. If the flame goes out the moment you release the button, the thermocouple, tube or gas valve may need attention.

Action What you should see Next step
Ignite in Pilot mode Steady blue heater pilot light Hold 20–30s, then switch to On
Pilot extinguishes immediately No sustained flame after release Check thermocouple alignment; call us if unsure
Weak or yellow flame Pale or orange colour Shut down and arrange professional inspection

If you prefer not to relight yourself, or these steps don’t work, call OnCall Emergency Plumbers 24/7 on 1800 571 216. We’ll relight safely, inspect the gas valve and tube, and fit quality parts where needed.

Targeted fixes for stubborn pilot light issues

When relights fail repeatedly, targeted cleaning and component checks usually fix the issue.

Cleaning and basic adjustments restore a steady blue flame in many cases.

Cleaning the pilot orifice and air intake

We begin by removing dirt and debris from the orifice and nearby intake. A clear air path prevents a weak or yellow flame.

Blocked ports and a clogged tube often cause a small flame or unstable burn. Cleaning restores proper flow.

Servicing or replacing a faulty thermocouple

If the pilot light keeps failing after ignition, we test thermocouple output. Low readings mean adjustment, cleaning or replacement.

Assessing the gas control valve, main burner, and tubing

We inspect the valve and control for sticking or internal faults that stop gas to the pilot or main burner. Kinked or damaged tube sections are replaced.

Our Melbourne technicians carry quality parts from reputable brands to clean orifices, replace thermocouples and service valves. We complete repairs with clear pricing and test for reliable relight and correct flame colour before we sign off. Call us on 1800 571 216.

Fault Symptom Action
Clogged orifice / intake Weak or yellow flame Clean orifice, clear intake, retest
Thermocouple low output Pilot extinguishes after release Test, adjust or replace thermocouple
Valve or tube fault No steady gas flow to pilot/main burner Service or replace valve; replace tubing

Preventing repeat outages and improving efficiency

Small changes to how a heater sits and breathes often stop repeat failures. We focus on simple steps that reduce draughts, clear air paths and cut dirt buildup.

A well-lit, close-up view of a modern, energy-efficient pilot light water heater, showcasing its sleek and compact design. The pilot flame is visible, casting a warm, steady glow against a clean, white background, highlighting the attention to detail and engineering that promotes reliable, consistent operation. The water heater's metal casing reflects the light, creating a polished, professional appearance that conveys the product's quality and durability. The overall composition emphasizes the pilot light's role in maintaining the water heater's functionality, aligning with the article's focus on preventing outages and improving efficiency.

Shielding from drafts, securing covers and checking venting

Position outdoor units to minimise wind exposure. Secure access panels so vents do not let gusts extinguish the flame.

Keep flues and vents connected and clear. Proper venting improves combustion and overall efficiency.

Regular servicing, filter changes and seasonal maintenance

Clean the air intake area and remove dirt that restricts flow. Replace filters as recommended to support stable combustion and steady heat.

Schedule seasonal checks so we can test the thermocouple, gas path and controls before peak demand. We offer scheduled maintenance across Melbourne for residential, commercial and industrial sites using reputable-brand parts.

  • Redirect water runoff so it does not pool around outdoor units.
  • Note patterns when a pilot light fails — windy nights or bottle swaps help diagnosis.
  • Periodic checks of your water heater pilot and heater pilot light catch early faults.
Preventive Step Benefit When to book a service
Secure covers & panels Stops draughts and sudden extinguishings Install or annual check
Clear vents & intake Improves air flow and combustion efficiency Seasonal or after heavy storms
Filter replacement Better air quality and heater performance As manufacturer recommends

We offer scheduled maintenance across Melbourne to keep systems efficient and reliable. Call us on 1800 571 216 for routine service or urgent checks.

When to call OnCall Emergency Plumbers in Melbourne

We recommend contacting us straight away if you detect any gas odour, see persistent yellow or orange flames, or the pilot won’t remain lit after you follow relight steps. These signs often mean a component fault or unsafe combustion.

24/7 emergency repairs for water heaters, burst pipes, leaks and more

We offer same‑day, 24/7 response across Melbourne for water heater faults, burst pipes, leak detection and other urgent plumbing issues. Our licensed team diagnoses thermocouples, valves, tubing and air intakes quickly so we can restore safe operation.

Experienced pros, quality materials from reputable brands, fair pricing — call 1800 571 216

We use quality parts from reputable brands and give clear, fair pricing before any work. Whether the heater pilot light won’t hold, you suspect water ingress, or repeated outages follow storms or bottle changes, we’ll pinpoint the cause and fix it safely.

  • Call us immediately for gas odours, continuous discoloured flames, or pilots that won’t stay lit after correct relighting.
  • We provide 24/7 same‑day service for water heaters, burst pipes, blocked drains and leak remedies across residential, commercial and industrial sites.
  • Our technicians test outputs and controls, replace faulty thermocouples or valves, and verify correct combustion before we leave.
  • We coordinate access and safety compliance to limit disruption at your home or business.
  • Reach OnCall Emergency Plumbers any time on 1800 571 216 for expert, licensed help.
Emergency Immediate action Our response
Gas odour or unusual flame colour Turn off supply, ventilate, evacuate 24/7 urgent inspection and safe repairs
Pilot won’t remain lit after relight Do not force; arrange professional check Thermocouple and valve testing/replacement
Water ingress or corrosion Isolate gas and power, call us Component replacement and leak repairs

Conclusion

Conclusion

Stable combustion relies on clean orifices, clear air flow and correctly set gas controls. A healthy flame, a sound thermocouple and a free pilot passage keep your water heater performing and reduce repeat problems.

If the pilot light keeps going out after a proper 20–30 second hold, the fault often sits with the thermocouple, gas control valve, tubing or burner pathway. Do simple checks first: confirm the gas supply and control positions, clear debris near the intake and dry any wet areas.

For safety and compliance, call licensed technicians if DIY relighting fails or you smell gas. For fast, affordable help in Melbourne — backed by experienced pros and reputable‑brand parts — ring OnCall Emergency Plumbers 24/7 on 1800 571 216.

FAQ

What usually causes a pilot light to go out on a gas water heater or furnace?

Several things can extinguish the small flame that ignites your main burner. Common causes include an interrupted gas supply, a worn or dirty thermocouple, a faulty gas control valve, a blocked pilot orifice and drafts or poor venting that blow the flame. Moisture or debris entering outdoor units can also snuff the flame. We recommend checking for strong drafts, visible dirt, and any error codes on the gas control before attempting relight procedures.

Why does the flame look weak or discoloured, and why does that matter?

A weak or yellow/orange flame suggests poor combustion from restricted air or inadequate gas flow. That reduces efficiency and can produce dangerous carbon monoxide. A proper flame should be steady and mostly blue. If we see a persistent small or coloured flame after cleaning the orifice and checking ventilation, we assume a deeper issue with the gas supply, valve or thermocouple that needs professional service.

What safety checks should we do before attempting to relight a heater?

First, smell for gas. If you detect odour, do not attempt to relight anything — evacuate the area and call emergency services and our licensed technicians. Ensure the appliance is off and cool, and confirm there are no obvious leaks, damaged pipes or heavy corrosion. For Australian homes, any work on gas fittings must follow local regulations and, in many cases, be completed by a licensed tradesperson.

How do we relight a gas storage water heater safely?

Follow the manufacturer’s relight instructions on the unit label. Generally, turn the gas control to “off” and wait several minutes for residual gas to disperse. Set the control to “pilot,” hold the pilot button while applying the ignitor or match to light, then keep holding for the specified heat-up period so the thermocouple registers heat. Release slowly; the flame should stay lit. If it won’t, stop and arrange professional service.

How should we relight a furnace or boiler and ensure the thermocouple heats properly?

Turn the thermostat off and set the gas control to “off,” wait, then to “pilot.” Use the ignitor as required and hold the pilot button for the recommended time — usually 20–60 seconds — so the thermocouple reaches operating temperature. If the flame goes out when you release the button, the thermocouple may be faulty or misaligned. We advise getting a technician to test and replace it if needed.

Can drafts or venting problems cause repeated outages, and how do we diagnose them?

Yes. Cross-breezes, open windows, exhaust fans or damaged flues can create drafts that extinguish the flame. Improper venting also affects combustion air. Inspect the area for obvious drafts, loose ductwork or bird nests in vents. If the unit is outdoors, check for weather exposure and consider wind shielding. If the problem persists, our team can perform a ventilation assessment and recommend corrective measures.

How do we clean the pilot orifice and air intake to restore a steady blue flame?

Isolate gas and follow the manufacturer’s guidance. Typically, we use a thin wire or compressed air to clear the small orifice and vacuum away dust from the air intake. Avoid enlarging the orifice or using corrosive chemicals. After cleaning, we relight and observe the flame pattern. If cleaning doesn’t help, the issue may lie with gas pressure, valve or thermocouple function.

When is a thermocouple replacement necessary, and can we do it ourselves?

If the flame lights while you hold the pilot control but dies when released, the thermocouple often needs replacing. While some experienced DIYers may swap a thermocouple, incorrect installation or using the wrong part can create safety risks. In Australia, gas appliance work frequently requires a licensed technician to ensure compliance and safe operation. We recommend calling our certified plumbers for replacement.

Could the gas control valve or tubing be the problem, and how do we assess it?

Yes. A malfunctioning gas control valve, kinked pilot tube or blocked line reduces fuel flow and causes outages. Visual inspection can reveal kinks, corrosion or loose fittings. However, pressure testing and valve diagnostics require specialised tools. We perform full assessments, test pressures, replace faulty valves with parts from reputable brands and ensure the system meets safety standards.

How can we prevent repeat outages and keep our system efficient?

Regular servicing is key. Schedule annual checks that include cleaning the orifice, inspecting and testing the thermocouple and gas valve, verifying venting and replacing filters where applicable. Protect outdoor units from water and debris ingress, seal gaps that create drafts and ensure covers and chambers remain secure. Routine maintenance reduces breakdowns and improves energy efficiency.

What should we do immediately if we smell gas or see a persistent yellow flame?

Evacuate the premises, avoid operating electrical switches or open flames, and call 000 in an emergency. Then contact a licensed gas fitter or our on-call team for an urgent inspection. Persistent yellow flames, strong odours or any signs of soot or carbon monoxide require immediate attention to protect occupants and property.

When should we contact OnCall Emergency Plumbers in Melbourne?

Contact us 24/7 for emergency repairs if you experience gas odours, repeated extinguishments, major leaks, burst pipes or water heater failures. Our technicians use quality parts from reliable brands and follow Australian standards. Call 1800 571 216 for prompt assistance and safe, licensed service.

Leave a Comment

Your email address will not be published. Required fields are marked *

Scroll to Top

At OnCall Emergency Plumbers we provide service to all suburbs in Melbourne and surrounding any time of the day or night, whether it be weekend or weekday.